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Evidence Guide: MEM05011D - Assemble fabricated components

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MEM05011D - Assemble fabricated components

What evidence can you provide to prove your understanding of each of the following citeria?

Identify assembly method and construct jigs if required

  1. Method is identified and jigs are constructed from engineering drawings or according to workshop practice
  2. Distortion prevention/control techniques are correctly applied
Method is identified and jigs are constructed from engineering drawings or according to workshop practice

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Distortion prevention/control techniques are correctly applied

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Ensure all components for assembly are available

  1. All components are checked against drawings and material list
All components are checked against drawings and material list

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Select tools and fixtures for fabrication assembly

  1. Most appropriate equipment is selected
Most appropriate equipment is selected

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assemble fabricated components

  1. Material and/or fabricated components are correctly positioned
  2. Jigs, fixtures, tools and measuring equipment are correctly adjusted and applied
  3. Datum line is correctly determined if necessary
  4. Assembled components are checked for position including squareness, level and alignment to specification
  5. Fixing/joining techniques are applied as necessary according to standard operating procedures
  6. Assembly is checked for compliance with drawing
  7. Codes/standards are interpreted and applied
Material and/or fabricated components are correctly positioned

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Jigs, fixtures, tools and measuring equipment are correctly adjusted and applied

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Datum line is correctly determined if necessary

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assembled components are checked for position including squareness, level and alignment to specification

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Fixing/joining techniques are applied as necessary according to standard operating procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assembly is checked for compliance with drawing

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Codes/standards are interpreted and applied

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

A person who demonstrates competency in this unit must be able to safely assemble general fabricated components in plate, pipe and section or sheet to specifications and drawings using accepted engineering trade techniques, practices, processes and workplace procedures. Competency in this unit cannot be awarded until all prerequisites have been satisfied.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently apply the skills covered in this unit of competency in new and different situations and contexts. Critical aspects of assessment and evidence include:

planning assembly tasks and sequences

determining and implementing appropriate distortion control techniques

assembling general fabricated components in plate, pipe,section or sheet to specifications, codes, occupational health and safety (OHS) regulations and standard operating procedures

demonstrating safe working practices at all times

ability to assemble components in a workshop and site environment

Context of and specific resources for assessment

This unit has been developed to support training in and recognition of trade level competency in assembly of fabricated components as applied to a sheet metal or metal fabrication environment. Assessment should emphasise a workplace context and procedures found in the candidate's workplace.

The competencies covered by this unit can be demonstrated by an individual working alone or as part of a team. The assessment environment should not disadvantage the candidate.

Method of assessment

Typically, persons engaged in Engineering Tradesperson - Fabrication work are required to use their fabricated assembly skills and techniques across a range of jobs and specifications.

A single assessment event is not appropriate. On the job assessment should be included as part of the assessment process wherever possible. Where assessment occurs off the job, judgement must consider evidence of the candidate's performance in a productive work environment that includes a sufficient range of appropriate tasks and materials to cover the scope of application for this unit.

Assessors should gather a range of evidence that is valid, sufficient, current and authentic. Evidence can be gathered through a variety of ways including direct observation, supervisor's reports, project work, samples and questioning. Questioning techniques should not require language, literacy and numeracy skills beyond those required in this unit of competency.

The candidate must have access to all tools, equipment, materials and documentation required. The candidate must be permitted to refer to any relevant workplace procedures, product and manufacturing specifications, codes, standards, manuals and reference materials.

Guidance information for assessment

This unit could be assessed in conjunction with any other units addressing the safety, quality, communication, materials handling, recording and reporting associated with the assembly of fabricated components or other units requiring the exercise of the skills and knowledge covered by this unit.

Assessors must be satisfied that the candidate can competently and consistently perform all elements of the unit as specified by the criteria, including required knowledge, and be capable of applying the competency in new and different situations and contexts.

Required Skills and Knowledge

Required skills

Required skills include:

constructing jigs where appropriate

applying distortion prevention/control techniques

positioning components in accordance with drawing/specifications

using jigs, fixtures, tools and equipment

correctly marking the datum line

checking the position of all assembled components visually and dimensionally

using appropriate fixing/joining techniques

Required knowledge

Required knowledge includes:

methods for assembly of fabricated components

jigs construction

effects of distortion of fabricated components

distortion prevention techniques

drawing and material list

characteristics of relevant tools and equipment squareness, level and alignment

function of datum lines

variety of fixing/joining techniques

defects associated with the assembly of fabricated components

methods of rectification of defects by rework or adjustment

requirements of relevant codes/standards

Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Distortion prevention/control techniques

Distortion prevention/control techniques may include:

jigs

fixtures

heat

clamps

Components

Components may include general fabricated components in either plate, pipe and section or sheet

Alignment

Alignment may include typical structural alignment and levelling using planes and line straight edges, spirit levels, line levels and squares

Fixing/joining techniques

Fixing/joining techniques may include:

welding

adhesives

fasteners

rivets

Codes/standards

All work carried out in accordance with legislative and regulatory requirements